kptny

Ubuchwepheshe Bokunciphisa Usayizi - Ingxoxo: "I-Digitization Idala Ukungafihli Okuphezulu"

hlj

Umqondisi Ophethe we-Getecha u-Burkhard Vogel mayelana ne-Industry 4.0 ku-Granulating Technology Emikhakheni eminingi yemboni yokucubungula amapulasitiki, ukuhlanganiswa okuhlobene nokukhiqiza kobuchwepheshe be-granulation ekubumbeni umjovo, ukukhishwa, ukubumba i- blow kanye nemigqa ye-thermoforming kuqhubeka ngokushesha.Umkhiqizi wezimbudumbudu i-Getecha isabele kulo mkhuba kusenesikhathi futhi manje isihlomisa i-hopper ne-infeed granulator yochungechunge lwayo lwe-“RotoSchneider” ngemisebenzi eminingi ehlakaniphile ngokwemibandela ye-Industry 4.0.Umqondisi ophethe uBurkhard Vogel uchaza engxoxweni ukuthi yini ebalulekile.

Mnu. Vogel, kubaluleke kangakanani ukuhlonyiswa kwamagranulator e-Getecha ngemisebenzi ye-Industrial 4.0 okwamanje konjiniyela bakho bokuthuthukisa?I-Burkhard Vogel: Ngaphezu kwenqubo yokuqamba eqhubekayo yokuthuthukisa izingxenye zokusebenza ezimaphakathi zama-rotor, igumbi lokusika kanye nezinhlelo ze-infeed ne-di-charge, ukuthuthukiswa kwemisebenzi ye-Industrial 4.0 ewusizo yama-granulator ethu kuzuzile. ngokubaluleka okukhulu, ikakhulukazi eminyakeni emithathu kuya kwemine edlule.Lokhu kusebenza ochungechungeni olunochungechunge oluncane futhi oluhlangene eceleni kochungechunge lwe-granulator yokunyathelisa kanye nama-granulator amakhulu amaphakathi nama-infeed granulator.Ucabanga ukuthi iyiphi into esemqoka lapha?I-Vogel: Kungakhathaliseki ukuthi ucabangela imboni yezimoto nabaphakeli bayo, ukwenziwa kwezinto ezipakishwayo noma umkhakha omkhulu wemikhiqizo yabathengi - kuzo zonke izimboni isifiso sokuqhubeka nokuzenzakalela siphusha ukwenziwa kwedijithali kwezinqubo zokukhiqiza.Ukufezekiswa kwezakhiwo ngokuya ngamazinga we-Industrial 4.0 akumi emikhakheni ye-text conditioning kanye nobuchwepheshe be-granulation.Onjiniyela bethu bakubona lokhu eminyakeni eminingana edlule, kangangoba sesikwazile kakade ukwakha ulwazi oluningi kule ndawo futhi manje sesiyakwazi ukuhlomisa ama-granulator ethu e-RotoSchneider ngohlu lolwazi oluhlakaniphile nezici zokuxhumana.

Ingabe lokhu kusebenza kwe-Industry 4.0 okwamanje izingxenye zemishini evamile yama-granulator?Vogel: Hhayi kuzo zonke izimo.Ukusebenza kwe-Industrial 4.0 kugxila kuphela ekugxilweni kwekhasimende lapho lifuna ukuhlanganisa ubuchwepheshe be-granulation ezinqubweni zalo ezizenzakalelayo zokucubungula amapulasitiki.Uma lokhu kwenzeka, ukudidiyelwa kolwazi nobuchwepheshe bokuxhumana kwama-granulator kwingqalasizinda yobuchwepheshe bokukhiqiza kudlala indima esemqoka, ukuze ukusebenza kahle nokutholakala kwazo nakho kuvikelwe ezingeni ledijithali.Ungakwazi ukucacisa kabanzi mayelana nalesi sici?I-Vogel: Cabanga ngephrosesa yepulasitiki ngenhloso yokuhlanganisa i-granulator eyodwa noma eziningana ezimaphakathi noma eceleni komshini ekugelezeni kwayo kwempahla kanye nezinqubo zokukhiqiza ezizenzakalelayo zisebenzisa amabhande okuhambisa, izinto ezitshekisayo, iziteshi zokugcwalisa kanye nezinye izinhlelo zangaphandle, ukuze ubuyisele izinsalela kanye nemfucuza ekukhiqizweni kusetshenziswa isekethe yokugaya kabusha ngendlela yokonga izinsiza..s ingxenye yephrojekthi enjalo, izici ezihlukahlukene ze-Industrial 4.0 kuma-granulator ethu zingahlinzeka ngezinsizakalo ezibalulekile.Lokhu kungenxa yokuthi ayisekeli kuphela ukuthuthukiswa kwesistimu okuqhubekayo, kodwa futhi inikeza isiqiniseko sekhwalithi, ivumela ukuqapha okuhambisana nenqubo futhi ingathuthukisa kakhulu ukutholakala kolayini wokukhiqiza.Yimiphi imisebenzi ye-Industry 4.0 okufanele i-granulator ihlonyiswe ngayo noma kunjalo?I-Vogel: Lokhu kunqunywa ngokusekelwe ezidingweni eziphathekayo zephrojekthi kanye nemigomo yekhasimende.Izinto eziningi manje sezingenzeka ngoba sisebenzisa amathuba amaningi wenzwa yesimanje kanye nobuchwepheshe bokuxhumana kanye nohlu lwamasistimu amabhasi asensimini amisiwe.Ngale ndlela inqubo eminingi ebalulekile kanye nedatha yomshini ingathepha, ibhalwe phansi, icutshungulwe, ibonwe ngeso lengqondo futhi ihlolwe.Ingabe unaso isibonelo esiwumfanekiso salokhu?I-Vogel: Uma ukushintshaniswa kwesignali phakathi kwe-granulator nolayini wokukhiqiza kumisiwe, zonke izimo, izenzo nezenzakalo zamaphutha zingarekhodwa futhi zabelwe.Ngokusekelwe kulokhu, izimo ezibucayi zingabikwa ngamazinga ayisixwayiso achaziwe ohlelweni lokulawula ukukhiqiza olusezingeni eliphezulu, olube seluqalisa izinyathelo ezifanele zokuphikisa nezilungisa kusenesikhathi.Ngaphezu kwalokho, kuyenzeka ukurekhoda yonke imingcele yokusebenza ehambisana nokukhiqiza kanye nezibalo ezibalulekile ze-granulator - njengokuphuma kwamanzi noma ikhwalithi yento ephansi - nokuzithumela kudatha esebenzayo ukutholwa noma uchungechunge lweSigaba Sokuxilonga Okukhulu. - izici zeprosesa yepulasitiki ukuze ziphinde zihlolwe.Lokhu kuphinda kusebenze ezikhathini zokusebenza, ukusetshenziswa kwamandla, iziqongo zokusebenza kanye neminye imingcele eminingi evela ekusebenzeni kwama-granulator.Futhi singahlela ukuthi yonke imilayezo yesistimu idluliselwe kukhompuyutha engusokhaya futhi igcinwe lapho ukuze ihlaziywe futhi ibhalwe..Lokhu kudala ukubonakala obala okukhulu mayelana nokusebenza kwesistimu ezenzakalelayo.Ngakho-ke umqhubi wemishini naye uthola imininingwane mayelana nokusetshenziswa kwenqubo ebalulekile kanye nokuthuthukiswa kwekhwalithi?I-Vogel: Kulungile.Okungenani ngenxa yokuthi ingxenye yedatha ecutshungulwa ngokushintshisana ngesignali phakathi kolayini wokukhiqiza kanye nendawo yokufaka i-granulating iyatholakala futhi emisebenzini ye-Industrial 4.0, evumela lokho okubizwa ngokuthi i-Predictive Monitoring nokwandisa ukutholakala kwesitshalo.Isibonelo, ulwazi oluningi oluqoqiwe lungalungiselelwa ukunakekelwa okubikezelwayo bese lutholwa ithuluzi lokunakekela elikude le-Getecha.Ngale njongo, ama-granulator angaxhunywa futhi ahlanganiswe nengqalasizinda ye-MRO yekhasimende.Ulwazi oluzuzwe kulokhu futhi lugelezela kukhathalogi yokuxazulula inkinga “yemanuwali” ehlanganisiwe yezimbudumbudu ze-Getecha.Uhlelo lokulawula oluyinhloko lomshini wokukhiqiza lungabese lubonisa lolu lwazi ku-opharetha.Imaphi amaphrojekthi athile embonini engu-4.0 iGetecha esebenza kuwo njengamanje?Vogel: Nokho, lawa amaphrojekthi aqhubekayo anamakhasimende, futhi angikwazi ukudalula okuningi ngawo.Kodwa ngingakutshela ukuthi kungakhathaliseki ukuthi kumayelana nodoti ophuma ekukhishweni kwamashidi e-polypropylene aminyene, izingxenye ezinephutha ezisuka ku-thermoforming yamaphilisi ekhofi noma ama-edge trim aphuma ekukhiqizweni kwefilimu - ezindaweni eziningi ama-Getecha granulator anemisebenzi ye-Industrial 4.0 manje ingxenye emisiwe yemigqa yokukhiqiza.Ukwenza idijithali - ngaphezu kokukhethwa kwama-rotor afanelekile, amadrayivu, ama-hopper nezinye izinto eziningi - manje kuyisici esiyinhloko ekwakhiweni okugxile kumakhasimende kwamagranulator ethu..futhi silindele ngokuqinile ukuthi lesi sihloko sizoqhubeka sizuza ngokubaluleka esikhathini esizayo

I-KEPT MACHINE ingumphakeli ochwepheshe womugqa wokukhiqiza emkhakheni wemboni ye-plastic extrusion.

Sisiza imboni yamakhasimende ukuthi ithuthukise ukukhiqizwa nomkhiqizo wabo we-Pvc Extruder.


Isikhathi sokuthumela: 2021-03-04