UMqondisi Ophethe we-Getecha uBurkhard Vogel mayelana ne-Industry 4.0 ku-Granulating Technology Emikhakheni eminingi yezimboni zokucubungula amapulasitiki, ukuhlanganiswa okuhlobene nokukhiqiza kobuchwepheshe be-granulation ekubunjweni komjovo, i-extrusion, i-blow molding kanye ne-thermoforming lines kuhamba phambili ngokushesha. Umkhiqizi we-granulator uGetecha uphendule lo mkhuba zisencane futhi manje uhlomisa ama-hopper kanye ne-infeed granulators yochungechunge lwayo lwe- "RotoSchneider" ngemisebenzi eminingi ehlakaniphile ngokuya ngemigomo ye-Industry 4.0. Umqondisi ophethe uBurkhard Vogel uchaza kwinhlolokhono ukuthi yini ebalulekile.
Mnu. Vogel, kubaluleke kangakanani ukuhlomisa ama-Getecha granulators ngemisebenzi ye-Industry 4.0 njengamanje yonjiniyela bezentuthuko yakho? IBurkhard Vogel: Ngaphezu kwenqubo eqhubekayo yokuqamba kabusha yokwenza izinto zibe maphakathi nokusebenza kwama-rotor, ikamelo lokusika kanye nezinhlelo ezingadliwe nezikhokhiswayo, ukuthuthukiswa kwezinsiza ze-Industry 4.0 ezenzelwe ama-granulators ethu sekuzuzile kubaluleke kakhulu, ikakhulukazi kule minyaka emithathu kuya kwemine edlule. Lokhu kusebenza ochungechungeni okuncane nokuhlanganisiwe eceleni kochungechunge lwe-granulator yabezindaba kanye nakuma-granulators amakhulu aphakathi nendawo kanye nama-granulators angenisiwe. Ucabanga ukuthi siyini isinqumo esinqumayo lapha? IVogel: Noma ngabe ubheka imboni yezimoto nabahlinzeki bayo, ukwenziwa kwezinto zokupakisha noma umkhakha omkhulu wemikhiqizo yabathengi - kuzo zonke izimboni isifiso sokuqhubeka nokuzenzekelayo sicindezela ukwenziwa kwedijithali kwezinqubo zokukhiqiza. Ukugcwaliseka kwezakhiwo ngokuya ngamazinga we-Industry 4.0 akumi emkhakheni wezinto ezibonakalayo kanye nobuchwepheshe be-granulation. Onjiniyela bethu bakubonile lokhu eminyakeni eminingana eyedlule, ukuze sikwazile ukwakha ulwazi oluningi kule ndawo futhi manje sesikwazi ukuhlomisa ama-granulators ethu e-RotoSchneider ngemininingwane ehlukahlukene yokuxhumana kanye nezici zokuxhumana.
Ngabe le misebenzi ye-Imboni 4.0 okwamanje izingxenye zemishini ejwayelekile yama-granulators? IVogel: Akunazo zonke izimo. Ukusebenza kwe-Industry 4.0 kugxila kuphela kwikhasimende lapho lifuna ukuhlanganisa ubuchwepheshe be-granula kuzinqubo zalo ezizenzakalelayo zokucubungula amapulasitiki. Uma lokhu kwenzeka, ukuhlanganiswa kobuchwepheshe bolwazi kanye nezokuxhumana kwama-granulators kwingqalasizinda yezobuchwepheshe bomkhiqizo kudlala indima enkulu, ukuze ukusebenza kwabo nokutholakala kwabo nakho kuvikeleke ezingeni ledijithali. Ungacacisa kabanzi ngalesi sici? I-Vogel: Cabanga iprosesa lepulasitiki ngenhloso yokufaka into eyodwa noma ngisho nezinkulungwane zama-granulators ethu aphakathi noma eceleni kwe-press ekugelezeni kwakhe kwempahla nezinqubo zokukhiqiza ezenzakalelayo usebenzisa amabhande e-conveyor, amadivaysi atshekisayo, iziteshi zokugcwalisa nezinye izinhlelo zangaphandle, ukuhlehlisa izinsalela nemfucuza ekukhiqizweni ngesekethe yokurisayikilisha ngendlela yokonga izinsiza. . Ingxenye yephrojekthi enjalo, izici ezahlukahlukene ze-Industry 4.0 kuma-granulators ethu zinganikeza ngezinsizakalo ezibalulekile. Lokhu kungenxa yokuthi ayigcini ngokweseka ukuqhutshekiswa kokusebenza kohlelo okuqhubekayo, kepha iphinde isebenze nokuqinisekiswa kwekhwalithi, ivumela ukwenziwa kokuhambisana nenqubo futhi ingakuthuthukisa kakhulu ukutholakala kolayini womkhiqizo. Yimiphi imisebenzi ye-Industry 4.0 okufanele ifakwe i-granulator kunoma yikuphi? IVogel: Lokhu kunqunywa ngokususelwa kuzidingo zikakhonkolo wephrojekthi nezinhloso zekhasimende. Izinto eziningi seziyenzeka ngoba sisebenzisa amathuba amaningi wezinzwa zesimanje nobuchwepheshe be-interface kanye nohla lwezinhlelo zebhasi zasensimini ezisunguliwe. Ngale ndlela imininingwane eminingi ebaluleke kakhulu nedatha yomshini ingathephelwa, ibhalwe phansi, icutshungulwe, ibonwe futhi ihlolwe. Ingabe unaso isibonelo esibonisa lokhu? IVogel: Uma ukushintshaniswa kwesiginali phakathi kwe-granulator nolayini wokukhiqiza kulungiselelwe, zonke izimo, izenzo kanye nemicimbi yamaphutha ingaqoshwa futhi inikezwe. Ngokuya ngalokhu, izimo ezibucayi zingabikwa ngamazinga exwayiso achaziwe kohlelo oluphezulu lokulawulwa kwemikhiqizo, bese kuthi kuqala izindlela zokulwa nokulungisa kusenesikhathi. Ngaphezu kwalokho, kungenzeka ukurekhoda yonke imingcele yokusebenza efanelekile ekukhiqizeni kanye nezibalo zezinto ezibalulekile zegranulator - njengokufaka noma ikhwalithi yempahla yaphansi - nokuyithumela ku-Operating Data cquisition noma i-Major Diagnostic Category sys - izibalo zeprosesa yeplastikhi yokuhlola okwengeziwe. Lokhu kusebenza futhi ngezikhathi zokuqalisa, ukusetshenziswa kwamandla, iziqongo zokusebenza neminye imingcele eminingi evela ekusebenzeni kwama-granulators. Futhi singahlela ukuthi yonke imiyalezo yohlelo idluliselwe kukhompyutha ephethwe futhi ifakwe kungobo yomlando lapho ukuze ihlaziywe futhi ibhalwe phansi. . Lokhu kuzodala ukungafihli okuphelele mayelana nokusebenza kohlelo oluzenzakalelayo. Ngakho-ke opharetha bezitshalo naye uthola imininingwane ngokuqaliswa kwenqubo ebalulekile kanye nokwenza ngcono ikhwalithi? I-Vogel: Ilungile. Okungenani ngoba ingxenye yedatha etholwe ngokushintshaniswa kwesiginali phakathi komugqa wokukhiqiza nesitshalo segranulating iyatholakala emisebenzini ye-Industry 4.0, evumela lokho okubizwa nge- Predictive Monitoring futhi kwandise ukutholakala kwezitshalo. Isibonelo, imininingwane eminingi eqoqiwe ingalungiselelwa ukunakekelwa kokuqagela bese itholwa yithuluzi lokulungisa kude le- Getecha. Ngale njongo, ama-granulators angaxhunyaniswa futhi ahlanganiswe nengqalasizinda ye-MRO yekhasimende. Ulwazi olutholwe kulokhu luphinde lungene kukhathalogi yokuxazulula inkinga ye- “manual” edidiyelwe yamagranulators akwaGetecha. Uhlelo lokulawula okuyinhloko lomshini wokukhiqiza lungabe selukhombisa lolu lwazi ku-opharetha. Yimiphi imisebenzi ethile ye-4.0 i-Getecha esebenza kuyo njengamanje? IVogel: Yebo, lawa ngamaphrojekthi aqhubekayo namakhasimende, futhi angikwazi ukudalula okuningi ngawo. Kepha ngiyakutshela ukuthi ngabe kumayelana nemfucuza evela ekukhipheni amashidi e-poly-propylene aminyene, izingxenye ezinamaphutha ezivela ku-thermoforming of cof- fee capsules or edge trims from production film - ezindaweni eziningi ama-granulators akwa-Getecha anemisebenzi ye-Industry 4.0 manje ingxenye esungulwe yolayini bokukhiqiza. I-Digitalisation - ngaphezu kokukhethwa kwama-rotor afanele, ama-drive, ama-hopper nezinye izinto eziningi - manje sekuyinto enkulu ekwakhiweni okuqondiswe kumakhasimende kwama-granulators ethu. . Ngilindele ngokuqinile ukuthi lesi sihloko sizoqhubeka nokubaluleka esikhathini esizayo
I-KEPT MACHINE umphakeli okhokhelwayo womugqa wokukhiqiza emkhakheni wemboni epulasitiki ye-extrusion.
Sisiza imboni yekhasimende ukuthi ithuthukise umkhiqizo wayo we-PVC Extruder.
Isikhathi Iposi: 2021-03-04